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Business plan for high return 100 tons per day animal poultry livestock manure organic fertilizer pellets processing plant

2021-02-27

1. Project background

With the improvement of people's living standards, the public pays more and more attention to food safety and protection of the ecological environment, and there is an increasing demand for green and organic agricultural products. In this context, replacing chemical fertilizers with organic fertilizers has become the only way to promote the green development of agriculture.

The 2020 National Key Agricultural Benefit-benefit Policy issued by the Ministry of Agriculture and Rural Affairs and the Ministry of Finance also proposes animal poultry livestock manure organic fertilizers instead of chemical fertilizers. The policy supports farmers and new-type agricultural operators to apply organic fertilizers, cultivate a group of productive service organizations, accelerate the application of animal poultry livestock manure organic fertilizers, and promote the combination of planting and breeding.

Organic fertilizers instead of chemical fertilizers can promote the improvement of the quality of agricultural products in our country, meet people's demand for high-quality agricultural products, and can also save energy and costs, reduce carbon emissions, and protect the environment. In addition, the development of the organic fertilizer industry will also consume the excrement of the aquaculture industry, reduce the pollution of the aquaculture industry, reduce the cost of the aquaculture industry, and promote the development of the aquaculture industry.

The substitution of organic fertilizers for chemical fertilizers is the situation and necessity of the green development of agriculture. The use of animal poultry livestock manure organic fertilizer can form a virtuous circle, increase China's domestic production of high-quality agricultural products and meat, and reduce dependence on the international market.

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2. Project overview

The overweight of the policy and the trend of green development, some related agricultural enterprises have invested in the construction of organic fertilizer projects. The total investment of RICHI's 100 tons of animal manure organic fertilizer pellet project per day is 26 million yuan to build a 24,000 tons/year animal poultry livestock manure organic fertilizer pellet production line device and related auxiliary facilities. It is planned to build a 10,000 square meter workshop, including fermentation workshop, organic fertilizer processing workshop, Aging workshop, raw material and finished product warehouse, and supporting facilities such as water supply and drainage, heating, power supply, etc., and newly added supporting facilities such as office building, dormitory and analysis laboratory.

3. Customer introduction

The client company is a modern agricultural enterprise group integrating crop planting, agricultural product processing, agricultural technology research and development, agricultural material services, and commercial circulation. The company concentrates its core advantages to cultivate and expand the "competitive industries" and "competent products" with development prospects. Seven industries including pasture, hops, and potatoes are identified as "fist industries"; eight specialty products including pelletized hops, alfalfa, potatoes, and yellow crown pears are considered as "fist products".

Organic fertilizer plays a very important role in the cultivation of customer company products. It not only recycles the material and energy of agricultural products, but also purifies the ecological environment and regenerates waste resources. On the other hand, the country is currently vigorously promoting green development methods and lifestyles, and the substitution of organic fertilizers for chemical fertilizers is an indispensable part of green development.

After the completion of the project, it will reach an annual production capacity of 24,000 tons of animal poultry livestock manure organic fertilizer pellets. Through the construction of this project, it is possible to increase the supply of high-quality organic fertilizer for the soil of the customer's company's planting base, improve the soil environment, ensure stable crop yields, enhance crop resistance, reduce pests and weeds, and create a green and healthy Product base.

4. Production process and equipments for of 100 tons per day animal poultry livestock manure organic fertilizer pellet manufacturing plant

100 Tons/day animal cattle chicken manure pellet making line production process

★Fermentation system

Fermentation plant, turning and throwing machine, cloth system, discharging system, explosion system, deodorization system;

Organic fertilizer pellet production system for animal manure 

Crushing, mixing, granulating, drying, cooling, screening, coating, packaging, etc.

Annual output of 100 tons per day animal poultry and livestock manure fertilizer pellet production factory equipment

Name Model Power(KW)
Animal manure grinder machine SFSP 56*40b 15
Animal manure mixer machine 1.8m 11
Animal manure organic fertilizer pellet manufacturing equipment 3m 11
Drum screening machine GS1.5X6m 4
Finished product warehouse 1.5m³ /
Draft fan 4-72NO 4C 5.5
/ 4-72NO 6C 7.5
Animal manure organic fertilizer dyer machine Ø1.5 x15m 11
animal manure organic fertilizer pellet cooler Ø1.2x12m 7.5
Pipes, elbows / /
Hot stove, dust removal room Provide customers with drawings /
Automatic packaging machine DCS-B50/D 3

5. Project public works situation

(1) Water supply

Water supply: Enterprise water supply is supplied by the municipal water supply pipe network. During the operation period of the project, water mainly comes from domestic water and greening water for employees. The domestic water consumption of employees is 0.5t/d (150t/a), and the greening water consumption is 104t/a, so the annual water consumption of the project is 254t/a.

(2) Drainage

Drainage: The drainage system of this 100 tons per day animal poultry livestock manure fertilizer pellet production project is divided into rain and sewage. The rainwater is collected by the drainage pipe network of the plant and discharged into the rain gutter of the road outside the plant. The domestic sewage discharge coefficient during the operation period of the project is taken as 0.8, and the domestic sewage generated is 0.4m3/d (120m3/a). The domestic sewage of the 100 tons per day animal poultry livestock manure fertilizer pellet making project is treated in a septic tank and used as raw material for the project after treatment and is not discharged.

(3) Power supply

The power supply of the project is drawn from the municipal power line. After being transformed by the transformer in the factory, it can meet the power demand of the enterprise, and the annual power consumption is 150,000 kwh.

(4) Transportation

The raw materials entering the 100 tons per day fertilizer pellet processing plant and the organic fertilizer leaving the factory are all transported by road. The roads in the plant area are designed to separate the flow of people from the logistics to prevent cross-contamination and strictly restrict vehicles entering the plant.

In order to avoid the peculiar smell of raw material transportation from affecting sensitive points along the transportation route, the environmental impact assessment requires: reasonable selection of livestock and poultry manure transportation routes, and try to choose roads with better road conditions, and avoid transportation through sensitive areas such as main urban areas Route; avoid transportation during rush hours; during the transportation of livestock and poultry manure, strengthen transportation management, transport vehicles are sealed, and omission and throwing along the way are prohibited to avoid secondary pollution during transportation.

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6. Project environmental impact analysis

(1) Exhaust gas

The crushing process and granulating process of the animal manure pellet manufacturing project are both set up in the production workshop, and the air collecting device above the crusher and granulator. After the collected dust is processed by the bag filter, it passes through a 15m high exhaust cylinder ( 1#) High-altitude discharge, the treated particulate matter can meet the second-level standard of "other particulate matter" in Table 2 of the Comprehensive Emission Standard of Air Pollutants (GB16297-1996).

The project intends to carry out relatively airtight treatment of the fermentation workshop. After the odor of the fermentation workshop is collected, it will enter the low-temperature plasma device through a pipeline for treatment and discharge at a high altitude through a 15m high exhaust cylinder (1#). , The odor concentration can meet the requirements of the relevant standards in the "Emission Standard for Odor Pollutants" (GB14554-93).

Considering the organized and unorganized emissions of the project, the emissions of particulate matter emitted by the project can meet the monitoring concentration limit of fugitive emissions in Table 2 of the Comprehensive Emission Standard for Air Pollutants (GB16297-1996); fugitive emissions The concentration of NH3, H2S, and odor can meet the relevant standards in the "Emission Standard for Odor Pollutants" (GB14554-93).

The project sets the final environmental protection distance of 50m outwards with the production workshop as the boundary and 100m outwards with the fermentation workshop as the boundary. According to the site survey, there are no sensitive targets within 100m of the project's production plant, and there are no residential houses, schools, hospitals and other environmentally sensitive targets within the environmental protection distance of the construction project, which can meet the requirements of environmental protection distance.

(2) Wastewater

The main wastewater produced by the project is domestic sewage, and the discharge of domestic sewage is 120m3/a. The domestic sewage of the project is discharged into the septic tank for treatment, and used as the raw material of the project after treatment. It is not discharged outside and will not reduce the current surface water quality.

(3) Noise

The mechanical noise caused by the production process of the main equipment during the operation period of this project, the noise source intensity is between 70~85dB(A), after sound insulation, vibration reduction and distance attenuation, it can meet the "Environmental Noise Emissions of Industrial Enterprises" Standards" (GB12348-2008) in the category 2 standard requirements (60B (A) during the day, 50dB (A) at night).

In summary, as long as the noise is controlled in accordance with the requirements of this environmental assessment, the noise during the operation period of the project will have less impact on the surrounding acoustic environment.

(4) Solid waste

The solid waste generated during the operation period of this project is mainly collected dust and domestic waste generated during the organic fertilizer pellet production process.

Collected dust belongs to general industrial solid waste, and is recycled as raw material after collection;

Household garbage is cleaned and transported by the environmental sanitation department, and clean up every day.

To sum up, solid waste must be collected in a timely manner and properly disposed of, and it can meet the "Law of the People's Republic of China on the Prevention and Control of Environmental Pollution by Solid Waste" and "General Industrial Solid Waste Storage and Disposal Pollution Control Standards" (GB18599-2001) (2013 Relevant regulations on solid waste disposal in the year revision). The solid wastes of this project are treated and disposed reasonably, so the solid waste disposal measures are feasible and have little impact on the surrounding environment.

Based on the above analysis, the waste water, noise, solid waste, etc. generated during the operation period of this project will not have a major impact on the environment and will not change the environmental quality and environmental functions of the area after the corresponding environmental protection measures are taken. , The construction of this high quality high return 100 tons per day organic fertilizer pellet factory project is feasible from the perspective of environmental impact analysis.

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