2021-03-07 Back to List
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Contact UsIn 2020, China's feed output will achieve rapid growth, with a total output value of 946.33 billion yuan and a total output of 252.761 million tons. Among them, the output of poultry feed such as laying hens was 33.519 million tons, a year-on-year increase of 7.5%, and the output of poultry feed such as broilers was 91.758 million tons, a year-on-year increase of 8.4%.
In addition, according to the changes in China's regional layout, there are 10 provinces with feed production exceeding 10 million tons, one more than in 2019. They are Shandong, Guangdong, Liaoning, Guangxi, Jiangsu, Hebei, Henan, Sichuan, Hubei, and Hunan. Among them, Shandong's output reached 43.358 million tons, a year-on-year increase of 14.7%. The 160 tons per hour automatic poultry feed processing plant project we are going to talk about today comes from Shandong. This is a 160tph turnkey chicken poultry feed factory construction plan we provide to customer from Shandong province.
1. Main construction engineerings of in the very large scale poultry chicken feed manufacturing project with 160 tons per hour production capacity
This 160tph large animal feed processing project for poultry chicken broiler layer is located in Shandong Province. The total investment of the project is 120 million yuan, covering an area of 40003m2, with a total construction area of about 54934m2. The main construction is to build complete poultry feed line with a production capacity of 15t/h. There are 5 animal feed manufacturing lines with 160t/h poultry feed for chickens. The main construction content includes production workshops, silos, offices, etc., as well as supporting public works and environmental protection projects.
Main economic indicators of the 160 tons super capacity poultry feed making project
| Item | Value | Value | Remarks | |
| Total land area | 40003m2 | 60 acres | ||
| Total surface area | 21721m2 | 54934m2 | 4F | |
| Supporting project | Office building | 375m2 | 1500m2 | 4F |
| Restaurant dormitory | 375m2 | 1500m2 | 4F | |
| Janitor | 27m2 | 27m2 | 1F | |
| Fire control room | 18m2 | 18m2 | 1F | |
| Extinguiser pool | 240m2 | 240m2 | 2F | |
| Environmental protection pool | 60m2 | 60 m2 | 1F | |
| Production room | Phase I Workshop 1# | 2552m2 | 5104m2 | 1F（H=8m） |
| Phase I Workshop 2# | 690m2 | 4140m2 | 6F（H=40m) | |
| Phase I Workshop 3# | 2600m2 | 5200m2 | 1F（H=8m） | |
| Equipment Tower (Phase I) | 1092m2 | 1092m2 | 1F | |
| Equipment Tower (Phase II) | 546m2 | 546m2 | 1F | |
| Loading canopy 1 | 407m2 | 407m2 | 1F | |
| Dump truck canopy 1 | 299m2 | 598m2 | 1F（H=8m） | |
| Dump truck canopy 2 | 158m2 | 316m2 | 1F（H=8m） | |
| Dump truck canopy 3 | 220m2 | 220m2 | 1F | |
| Phase II Workshop 4# | 1320m2 | 2640m2 | 1F（H=8m） | |
| Phase II Workshop 5# | 666m2 | 3996m2 | 6F（H=42m） | |
| Phase II Workshop 6# | 2400m2 | 4800m2 | 1F（H=8m） | |
| Phase II reserved workshop | 7510m2 | 22530m2 | 3F | |
| Building density | / | 53.8% | / | |
| Volume rate | % | 137.3 | / | |
Main engineerings
| Project category | Project name | Construction content |
| Structural work | 5 complete poultry chicken feed production lines with a production capacity of 15t/h | Phase I Workshop 1#: Building Area 2552m2, Phase I Workshop 2#: Building Area 4140m2, Phase I Workshop 3#: Building Area 5200m2, Frame Structure, Equipment Tower (Phase I): Building Area 1092m2, Loading Canopy 1: Construction area 598m2; unloading canopy 1: construction area of 598m2; unloading canopy 2: construction area of 316m2; unloading canopy 3: construction area of 220m2; 3 automatic livestock and poultry feed production lines are set up; Phase II Workshop 4#: Building Area 2640m2, Phase II Workshop 5#: Building Area 3996m2, Phase II Workshop 6#: Building Area 4800m2, Frame Structure; Equipment Tower (Phase II): Building Area 546m2, Automatic Livestock and Poultry 2 feed production lines; The second phase reserved workshop: the construction area is 22530m2. |
| Auxiliary engineering | Office building | Building area of 1500m2, brick-concrete structure, used for the office life of project employees |
| Restaurant dormitory | The building area is 1500m2, used for project staff accommodation and restaurant. | |
| Thermal energy | After the completion of Hainan Xin'ao Energy Development Co., Ltd. in the Economic Development Zone (the construction is expected to be completed in July 2020), the development zone's central heating can be realized. After the central heating, the thermal energy of this project will rely on the Hainan Xin'ao Project for heating. | |
| Fire control room | Building area 18m2, used for fire control room | |
| extinguiser pool | Building area of 240m2, used to store fire-fighting water | |
| Environmental protection pool | Building area 60m2 | |
| Janitor | One 1-story building, brick-concrete structure,building area 27m2 | |
| Public construction | Drainage | Supplied by the municipal water plant. |
| powered by |
Supplied by the municipal grid. |
|
| Environmental Engineering | Exhaust gas treatment device | Dust treatment in the production process: dust collector for production equipment; dust monitoring equipment at the factory boundary |
| Sewage treatment facility | Domestic sewage septic tank, grease trap | |
| Noise control measures | Optimizing equipment, optimizing layout, and reducing noise and vibration. | |
| Solid waste collection and disposal | There is a trash can for domestic garbage and a hazardous waste storage room for hazardous waste | |
| Transportation engineering | Raw materials and products | The project materials are transported by tankers and automobiles, among which grease and liquid are packed in barrels or cans, and transported by automobiles |
| Number | Poultry Feed Equipment name | Equipment model | Quantity | Remarks |
| 1.Raw material receiving and cleaning system | ||||
| 1 | Bucket elevator | SSTQ50/28 | 5 | Self-cleaning |
| 2 | scraper conveyor machine | SSG32 | 4 | High strength and wear resistance |
| 3 | Primary cleaning | QLY100 | 4 | / |
| 4 | Pulse bag dust collector | BLMa27 | 4 | / |
| 5 | Permanent magnet cylinder | TCXT30 | 6 | Single point high efficiency dust removal |
| 2.Feed crushing | ||||
| 1 | Poultry feed grinding machine | SFP70x100 | 5 | Large crushing room |
| 2 | Pulse bag dust collector | BLMa72 | 5 | Single point high efficiency dust removal |
| 3 | Screw conveyor | SSLU32 | 5 | With closed air device |
| 4 | Bucket elevator | SSTQ40/23 | 5 | Self-cleaning |
| 3.Poultry Feed batching and mixing | ||||
| 1 | Spiral distributor | FPX4，6，10，12 | 9 | Precise positioning, self-cleaning |
| 2 | Ingredients bins | / | 54 | / |
| 3 | Automatic batching scale | 3 ton per batch | 5 | Automatic weighing |
| 4 | Grease adding system | / | 3 | / |
| 5 | Double shaft paddle poultryl feed mixer | HHJS6 | 3 | Efficient mixing |
| 6 | Bucket elevator | SSTQ60/33 | 3 | Self-cleaning |
| 4.Poultry feed pelletizing for pellet | ||||
| 1 | CE ring die poultry feed pellet making machine | SZLH series | 5 | Automatic control |
| 2 | Poultry Pellet Cooler | LQNY28x28，LQNY24x24 | 5 | / |
| 3 | Poultry feed pellet crumbler | PS210*140*2 | 4 | Four rollers evenly crushed |
| 4 | Bucket elevator | SSTQ40/23 | 5 | Self-cleaning |
| 5 | Grading screener | SFJH150X2C，3C | 5 | / |
| 6 | Vibrating screener | TQLZ150×200 | 5 | / |
| 5.Packing section | ||||
| 1 | Automatic packaging machine | LCS-50-BZ | 5 | / |
| 2 | Belt conveyor sewing machine | GK35 | 5 | / |
| 3 | Cyclone | BLMy36 | 1 | Collection dust |
| 6.Other auxiliary systems | ||||
| 1 | Grease adding equipment | / | 3 | Grease adding equipment |
| 2 | Liquid adding system | / | 3 | Liquid adding system |
| 3 | Air compression system | 10 cubic meters per minute | 3 | / |
| 7.Green facilities | ||||
| 1 | Exhaust | Cleaning process-pulse dust collector | 4 | / |
| 2 | Feeding process-pulse dust collector | 4 | / | |
| 3 | Batching bin-pulse dust collector | 9 | / | |
| 4 | Crushing process-pulse dust collector | 5 | / | |
| 5 | Cooling and crushing process-high-efficiency cyclone dust collector | 5 | / | |
| 6 | Packing process-pulse dust collector | 1 | / | |
| 7 | Canteen process-oil fume purifier | 1 | / | |
| 8 | Factory boundary dust online monitoring equipment | 1 | / | |
| 9 | Water mist dust collector | 2 | / | |
| 10 | Waste water | Three-stage septic tank, three-stage grease trap | 1 | / |
| 11 | Solid waste | Hazardous waste storage room, trash can | 1 | / |
3. The main raw and auxiliary materials and fuel consumption of the 160tph super quality poultry feed mill project
| Number | Raw material | Quantity | Remarks | Maximum storage capacity | Storage method |
| 1 | corn | 200002 | Pellets, outsourced | 6000t | Silo storage |
| 2 | wheat | 32002 | Pellets, outsourced | 1500t | Silo storage |
| 3 | Sorghum | 12001 | Pellets, outsourced | 1500t | Silo storage |
| 4 | Soybean meal | 80002.8862 | Powder and pellets, outsourcing | 2000t | Silo storage |
| 5 | Wheat middling | 4000 | Powder, outsourcing | 100t | Silo storage |
| 6 | Rapeseed meal | 16000 | Powder and pellets, outsourcing | 400t | Silo storage |
| 7 | Dicalcium Phosphate | 4000 | Powder, outsourcing | 100t | Bagged |
| 8 | Calcium powder | 4000 | Powder, outsourcing | 100t | Bagged |
| 9 | Premixed feed | 8000 | Powder, outsourcing | 200t | Bagged |
| 10 | Amino acid | 4000 | Liquid, outsourcing | 100t | Silo storage |
| 11 | Other feed | 20000 | Powder, outsourcing | 1000t | Silo storage |
| 12 | Vegetable oil | 16000 | Liquid, outsourcing | 200t | Barreled |
4. Product plan and packaging method in the turnkey 160t/h full automatic poultry chicken powder and pellet feed plant
This multi purpose poultry feed making project will set up 5 poultry feed processing lines with a production capacity of 15t/h, with an annual output of 400,000 tons of chicken broiler layer poultry feed.
| Business plan | Feed type | Packing method | Weight (kg/bag) | Quantity (10,000 packs) | Total |
| 160 tons per hour poultry feed production |
Powder Pellet |
Powder:Bagged Pellet:Bagged |
Powder:40 Pellet:50 |
Powder:50 Pellet:760 |
400,000 tons |
5. General layout analysis for the 160t/h large size automatic poultry animal feed processing plant
The general layout of the big poultry feed company project is based on the principles of simplicity and convenience. The 160 tons poultry feed mill factory project has 1 entrance and exit, located on the south side of the project, facing the planned road, which is convenient for the transportation of raw materials and finished products; the project office and living building is located on the left side of the entrance and exit, which is convenient for people to enter and exit; the production workshop is located in the middle of the plant plot, and the batching warehouse is located in the northeast of the plot angle. It can be seen that each department of the project is set up compactly to facilitate the transfer of logistics.
The process dust exhaust cylinder after the project treatment is set on the top floor of the production workshop. The project office area is located in the side wind direction of the dust and waste gas pollution source. A certain greening is set in the factory. When beautifying the plant landscape, it can purify the air, insulate and reduce noise effect. In general, the layout of the project is basically reasonable.
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