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Proposal to set up a complete full automatic large livestock and poultry feed production line project with annual output of 400,000 tons

2021-02-08

Today ,Richi Machinery will share with you a business proposal for starting complete full automatic large livestock and poultry feed production line project with annual output of 400,000 tons.

1. Origin of the project
With the acceleration of the transformation and upgrading of Hainan's traditional animal husbandry to modern animal husbandry, the enhancement of core competitiveness, and the realization of sustainable and healthy development, the aquaculture industry has become more and more important, and as the main product of the aquaculture industry-feed, the demand is also Become bigger and bigger. The demand for feed in the aquaculture industry is far greater than the supply. Taking this poultry and livestock feed business opportunity, the customer invested 120 million yuan to build a livestock and poultry feed project with an annual output of 400,000 tons. The livestock and poultry feed is mainly feed for chickens, ducks, and pigs. The project is located in the southern triangle plot of Hainan Economic Development Zone. The project covers an area of ​​40003m2. The construction area is 54934m2. The project is divided into two phases. The first phase of the construction project has an investment of 80 million yuan, the first phase of the project produces 250,000 tons of livestock and poultry feed, and the second phase of the construction project has an investment of 40 million yuan. Produce 150,000 tons of livestock and poultry feed.

Project progress:
The first phase of this big livestock poultry animal feed mill plant factory project has started in May 2020, and to start production in March 2021, and the second phase to start in December 2020 and start production in July 2021.

livestock feed plant factory management positions

2.Project engineering composition list

Project category Project name Construction content
Structural work 5 full-price livestock and poultry feed production lines with a production capacity of 15t/h Phase I Workshop 1#: Building Area 2552m2, Phase I Workshop 2#: Building Area 4140m2, Phase I Workshop 3#: Building Area 5200m2, Frame Structure, Equipment Tower (Phase I): Building Area 1092m2, Loading Canopy 1: Construction area 598m2; unloading canopy 1: construction area of ​​598m2; unloading canopy 2: construction area of ​​316m2; unloading canopy 3: construction area of ​​220m2; 3 automatic livestock and poultry feed production lines are set up;
Phase II Workshop 4#: Building Area 2640m2, Phase II Workshop 5#: Building Area 3996m2, Phase II Workshop 6#: Building Area 4800m2, Frame Structure; Equipment Tower (Phase II): Building Area 546m2, Automatic Livestock and Poultry 2 feed production lines;
The second phase reserved workshop: the construction area is 22530m2.
Auxiliary engineering Office building Building area of ​​1500m2, brick-concrete structure, used for the office life of project employees
Restaurant dormitory The building area is 1500m2, used for project staff accommodation and restaurant.
Thermal energy After the completion of Hainan Xin'ao Energy Development Co., Ltd. in the Economic Development Zone (the construction is expected to be completed in July 2020), the development zone's central heating can be realized. After the central heating, the thermal energy of this project will rely on the Hainan Xin'ao Project for heating.
Fire control room Building area 18m2, used for fire control room
extinguiser pool Building area of ​​240m2, used to store fire-fighting water
Environmental protection pool Building area 60m2
Janitor One 1-story building, brick-concrete structure,building area 27m2
Public construction Drainage Supplied by the municipal water plant.
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Supplied by the municipal grid.

Environmental Engineering Exhaust gas treatment device Dust treatment in the production process: dust collector for production equipment; dust monitoring equipment at the factory boundary
Sewage treatment facility Domestic sewage septic tank, grease trap
Noise control measures Optimizing equipment, optimizing layout, and reducing noise and vibration.
Solid waste collection and disposal There is a trash can for domestic garbage and a hazardous waste storage room for hazardous waste
Transportation engineering Raw materials and products The project materials are transported by tankers and automobiles, among which grease and liquid are packed in barrels or cans, and transported by automobiles

Laboratory (located in the production workshop): The laboratory of this large feed production project mainly detects the bulk density, impurities, and imperfect grains of the products. The chemical indicators are moisture, ash and protein. The testing process will use sulfuric acid, hydrochloric acid and sodium hydroxide and other drugs. The inspection process will produce a small amount of waste liquid and laboratory waste. The waste liquid is waste acid and waste alkali, which can be discharged together with domestic sewage after neutralization. Laboratory waste is hazardous solid waste, which is classified and collected by qualified units for disposal.

3.Process flow and pollution production node during operation period

The livestock and poultry compound feed is made of corn and sorghum as the main raw materials, plus many raw materials such as soybean meal, wheat bran, calcium carbonate powder, etc., and then combined with vitamins, amino acids and minerals and other trace components to make granules and powders. Feeds that are shaped like feed (the raw material does not use fish meal). This project adopts the process of crushing first and then ingredients. The crushing (corn, sorghum, soybean meal, rapeseed meal, etc.) will be crushed by a crusher, then enter the batching warehouse, and other raw and auxiliary materials that do not need to be crushed (calcium carbonate powder, calcium powder, etc.) Additives, and secondary powders, etc.) are transferred to the mixer for batch mixing or continuous mixing, and granulation to produce livestock and poultry batch products. The main process is briefly described as follows:

(1) Raw material receiving, cleaning and crushing section

The main raw materials required for production are transported into the factory by automobiles, weighed and inspected by truck scales, cleaned by receiving equipment, magnetically separated, and transported into bulk storage for storage.

The auxiliary raw materials required for production are directly sent to the auxiliary material warehouse for storage after being weighed and inspected by a truck scale.

The raw materials that need to be crushed enter the production workshop through the conveying equipment, and then enter the smashing warehouse after the impurities are removed by the primary cleaning screen and the iron impurities are removed by the magnetic separator. After the raw materials in the crushing bin are crushed to the qualified particle size requirements by the crusher, they are distributed to the batching bin for storage by conveying equipment.

The raw materials that do not need to be crushed enter the production workshop through the conveying equipment, and after the impurities are removed by the primary cleaning screen and the iron impurities are removed by the magnetic separator, they are sent to different batching bins by the distributor for storage.

(2) Ingredients, mixing section

According to the requirements of the poultry and livestock feed making formula, various raw materials participating in the ingredients enter the mixer in turn through the computer-controlled ingredient scale. In the batching process, two batching scales, one large and one small, are used to ensure the accuracy of the batching and shorten the batching time. Some raw materials such as additives and vitamins with a small amount are manually weighed and then manually put into the mixer. In the later stage, in order to reduce the labor intensity of workers, improve the accuracy of weighing, and ensure the stability of product quality, the small material system partly replaced manual weighing.

Various raw materials are mixed in the mixer, and the mixing cycle is 2 minutes; the mixed finished powder can be granulated according to needs, or it can be directly packed into the finished product warehouse or loaded into the bulk finished product warehouse with a bulk truck Factory.

(3) Granulation section

The raw materials that need to be granulated are tempered by a conditioner, so that the temperature of the material reaches 80-85℃, and the moisture reaches about 15%, and then the granulator is used to make granules of different particle sizes. After cooling and crushing, the unqualified materials are re-granulated after being screened by a grading sieve. The qualified pellet products are packed into the finished product warehouse or packed into the bulk finished product warehouse and loaded with a bulk truck for delivery.

According to the technological process of the project, the main pollution sources in the production process of the large animal feed project are: raw material cleaning, crushing, batching mixing, cooling, crushing, graded packaging, etc. The feeding port, batching bin, material conveyor, etc. will generate dust and workshop Peculiar smell; no production waste water; solid waste generated during cleaning and magnetic separation, dust collected by dust collector, solid waste of packaging, etc.

4. The main animal feed equipment of the completely high quality poultry and livestock feed manufacturing factory project with 400,000 tons per year production capacity

Number Feed Equipment name Equipment modelUnit Quantity Remarks
1.Raw material receiving and cleaning system
1 Bucket elevator SSTQ50/28 5 Self-cleaning
2 scraper conveyor machine SSG32 4 High strength and wear resistance
3 Primary cleaning QLY100 4 /
4 Pulse bag dust collector BLMa27 4 /
5 Permanent magnet cylinder TCXT30 6 Single point high efficiency dust removal
2.Feed crushing 
1 Animal feed crushing machine SFP70x100 5 Large crushing room
2 Pulse bag dust collector BLMa72 5 Single point high efficiency dust removal
3 Screw conveyor SSLU32 5 With closed air device
4 Bucket elevator SSTQ40/23 5 Self-cleaning
3.Feed batching and mixing
1 Spiral distributor FPX4,6,10,12 9 Precise positioning, self-cleaning
2 Ingredients bins / 54 /
3 Automatic batching scale 3 ton per batch 5 Automatic weighing
4 Grease adding system / 3 /
5 Double shaft paddle poultry livestock feed mixer HHJS6 3 Efficient mixing
6 Bucket elevator SSTQ60/33 3 Self-cleaning
4.Feed pelletizing 
1 Ring die poultry livestock feed pellet mill SZLH series 5 Automatic control
2 Pellet Cooler LQNY28x28,LQNY24x24 5 /
3 animal pellet crumbler PS210*140*2 4 Four rollers evenly crushed
4 Bucket elevator SSTQ40/23 5 Self-cleaning
5 Grading screener SFJH150X2C,3C 5 /
6 Vibrating screener TQLZ150×200 5 /
5.Packing section
1 Automatic packaging machine LCS-50-BZ 5 /
2 Belt conveyor sewing machine GK35 5 /
3 Cyclone BLMy36 1 Collection dust
6.Other auxiliary systems
1 Grease adding equipment / 3 Grease adding equipment
2 Liquid adding system / 3 Liquid adding system
3 Air compression system 10 cubic meters per minute 3 /
7.Green facilities
1 Exhaust Cleaning process-pulse dust collector 4 /
2 Feeding process-pulse dust collector 4 /
3 Batching bin-pulse dust collector 9 /
4 Crushing process-pulse dust collector 5 /
5 Cooling and crushing process-high-efficiency cyclone dust collector 5 /
6 Packing process-pulse dust collector 1 /
7 Canteen process-oil fume purifier 1 /
8 Factory boundary dust online monitoring equipment 1 /
9 Water mist dust collector 2 /
10 Waste water Three-stage septic tank, three-stage grease trap 1 /
11 Solid waste Hazardous waste storage room, trash can 1 /

5. Main raw and auxiliary materials and fuel consumption

Number Feed Making Raw material  Quantity   Remarks Maximum storage capacity Storage method
1 corn 200002 Pellets, outsourced 6000t Silo storage
2 wheat 32002 Pellets, outsourced 1500t Silo storage
3 Sorghum 12001 Pellets, outsourced 1500t Silo storage
4 Soybean meal 80002.8862 Powder and pellets, outsourcing 2000t Silo storage
5 Wheat middling 4000 Powder, outsourcing 100t Silo storage
6 Rapeseed meal 16000 Powder and pellets, outsourcing 400t Silo storage
7 Dicalcium Phosphate 4000 Powder, outsourcing 100t Bagged
8 Calcium powder 4000 Powder, outsourcing 100t Bagged
9 Premixed feed 8000 Powder, outsourcing 200t Bagged
10 Amino acid 4000 Liquid, outsourcing 100t Silo storage
11 Other feed 20000 Powder, outsourcing 1000t Silo storage
12 Vegetable oil 16000 Liquid, outsourcing 200t Barreled

6. Finished feed packaging method

This large scale annual output of 400,000 tons of livestock and poultry feed plant project will set up 5 livestock and poultry feed production lines with a production capacity of 15t/h, with an annual output of 400,000 tons of livestock and poultry feed.

Business plan Feed type Packing method  Weight (kg/bag)  Quantity (10,000 packs) Total
400000 tons per year poultry and livestock feed production

Powder

Pellet

Powder:Bagged

Pellet:Bagged

Powder:40

Pellet:50

Powder:50

Pellet:760

400,000 tons

7.Project water supply and drainage and power supply
① Power supply: The power supply of the project is supplied by the municipal power grid.
②Water supply: the project water is supplied by the municipal water supply pipe network.
③Drainage: The sewage discharged from the project is domestic sewage, which is pretreated by grease trap and septic tank. The project cannot be operated until the sewage pipe network in the area is completed and completed; the project can only be operated after the sewage pipe network in the project area is completed and completed. The domestic sewage of the project has been treated to meet the third-level standard of the "Integrated Wastewater Discharge Standard" (GB8978-1996) Then it will be discharged into the municipal sewage pipe network and then into the sewage treatment plant for treatment.

8.Work system and labor quota

Labor quota:According to the scale of this project, it is planned to set up a labor force of 70 people, all of whom will eat and stay in the factory.
Working system: The production staff implements 330 working days per year, 3 shifts per day, and 8 hours per shift.

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