Recently, RICHI's annual production of 180,000 tons of poultry compound feed manufacturing project in Dali, Yunnan, was officially put into operation. In February 2019, the client invested in the construction of a compound feed production line with an annual output of 180,000 tons in Dali, Yunnan. At present, the project has been fully completed and put into production.Today, Richi Machinery will share with you the details of this 180,000 tons production capacity poultry feed mill plant project report.
Project location: Fortune Industrial Park
Land occupation: about 30 acres of land
Total project investment: 90 million yuan
Capacity:180000 tons per year,600 tons per day,70-80 tons per hour
Number of employees: 60
Profit forecast: It is estimated that the annual sales income will be 200 million yuan and the annual tax will be 3.5 million yuan.
1.Yield quality standards
The product varieties of this project are all kinds of poultry feed, and corresponding standards must be implemented. These standards are:
GB/T16765—1997 General technical conditions for pellet feed;
The determination of GB/T5918-1997 compound feed mixing uniformity;
GB8962-88 compound feed for growing ducks;
GB8963-88 compound feed for meat ducklings;
GB8964-88 compound feed for laying ducks and breeding ducks;
GB5916-86 produces compound feed for chickens, laying hens, and broilers.
2. Project introduction——business plan for leading poultry animal feed mill plant with an annual output of 180,000 tons
(1) Poultry feed plant project address
This large poultry pellet feed manufacturing plant project is a customized 180000 tons per year chicken duck goose bird feed pellet production project. The site selection should meet the following requirements: it is close to its raw material supply base, the cost of raw materials and finished products channels is lower than that of competitors, the sanitary conditions around the plant site are good, there are no places that hinder product hygiene, and the traffic at the site should be Convenience, sufficient water, electricity and natural gas supply and other conditions. After thorough research, the site was selected in Dali, Yunnan.
(2)Poultry compound feed production factory building conditions
It is 5 kilometers away from the railway station and 2 kilometers from the expressway. The transportation conditions are very convenient, the supporting facilities are complete, the functions are complete, and the water, electricity, steam, sewage and other facilities are sufficient to meet the energy supply and environmental protection needs of large-scale production. The public security environment is good, and the government supports a lot. The topography and landform of the selected plant site is plain, the geological structure and construction foundation are good, and the foundation of the development zone is complete. Therefore, the site selected for the project is very suitable for building a large scale modern full automatic poultry compound feed production factory with 180,000 tons per year.
(3) Raw material, fuel and public facilities situation
①Supply of raw materials and auxiliary materials
The main supply channels for the processing materials of the large scale livestock and poultry feed production line project are divided into two parts: local and outside the province. The province is the main source. The source of goods (corn) in the province is supplied by Dali City for more than half a year. Corn is supplied in the northeast, and the goods are inspected and paid by the poultry feed production company inside and outside the province, and the processing raw materials can be guaranteed.
②Fuel and power supply
Sufficient fuel and power supply. State grid power supply, self-built coal-saving boiler for 180,000 ton/year feed production.
③Water for production and domestic use
After the project is put into production, its municipal water supply facilities can guarantee the supply.
3. Engineering technical solutions and poultry feed making equipment selection
(1) How poultry feeds is produced in this project?
Feeding-cleaning-crushing-batching-mixing-granulating-cooling-screening-weighing-packaging-into the finished product warehouse
(2) Technical indicators of feed technology
Accuracy of batching: static ≤1‰, dynamic ≤3‰)
Uniform mixing: coefficient of variation CV≤7%
Dust concentration: workshop≤10mg/M3, feeding port and discharge place≤150mg/M3
Workshop noise: ≤8SdB(A)
The main animal feed processing equipment of the 180,000 ton/hour capacity big livestock and poultry feed production plant project includes animal poultrychicken pig feed hammer mill crushing machine, automatic mixing machine for animal feed,large sized heavy duty ring die animal feed pelletizer machines for poultry, balers, microcomputer batching systems and other equipment. The project unit has initially selected equipment specifications and models through inspections of different equipment manufacturers at home and abroad.
|Number||Poultry Feed Making Equipment||Model||Quantity|
|1||Double shaft poultry feed crushing machine||Crushed corn (Ф3 mesh)>20 tons/hour, 75*2KW||1|
|2||Poultry Feed Grinding Hammer Mill||Crushed corn (Ф3 mesh)>10 tons/hour, 75KW||1|
|3||Poultry feed mixing equipment||V=4m horizontal, mixing uniformity <5%, 30KW||1|
|4||CE ISO approved poultry feed pellet making equipment||15 tons/hour (Ф4 ring die), 150KW||2|
|5||Poultry pellet crumbler||20 tons/hour, three-kun structure, 15KW||2|
|6||Poultry pellet cooler||15-20 tons/hour, (2.2+1.5) KW||2|
|7||Poultry pellet grading machine||20 tons/hour, two-layer screen surface, 3KW||2|
|8||Automatic packaging machine||25-50Kg/bag, 300-600 bags/hour, error ≤50g||2|
|9||Air compressor||The displacement is 3 cubic meters per minute, the pressure is 0.7PA, 22KW||1|
|10||Rotary distributor||Flow rate of 50 tons/hour, automatic positioning and locking structure||7|
|11||Liquid adding equipment||Adding speed 100L/min, adding accuracy 1%||2|
|12||Microcomputer batching system||Double scale, single scale, can weigh 12 varieties, dynamic accuracy 0.2%||1|
|13||Silos||Can hold 3000 tons of corn||2|
|14||Gas boiler||4 Ton||1|
(4) Main equipment sources
The main poultry feed processing equipment of the large capacity 180000 tons poultry feed production line includes poultry feed crushers, poultry feed mixers, poultry feed pelletizers, etc. The main poultry feed equipment for complete line feeds for poultry in this project are all provided by Richi Machinery. Compared with foreign products, these feed production equipment have basically the same production performance and quality of the products produced. The whole set of 180000 tons one year poultry feed production equipment has high degree of automation and mechanization, low labor intensity of workers, low power consumption, and continuous production.
The designed capacity of this heavy duty big capacity poultry feed production factory project is 180,000 tons per year, reaching 200,000 tons. Total investment: construction (facilities) + equipment + working capital = 2051.4 + 1998.6 + 1950 = 60 million yuan.
5.Source of this 180 thousand ton per hour poultry animal feed pellet making plant project funds
①The poultry feed enterprise self-funded.
②The feed production company raises funds through other financing methods such as equity increase.
③ Strive for loans from the China Development Bank and apply for special funds for the development of national support for industrialization.
★Share capital structure: The project is currently a single shareholder and one owner, and all project equity is owned by the owner.
★Debt structure: Banks and owners are currently the only providers of project debt funds. Therefore, the form of debt structure is bank loan funds or the introduction of shareholders' equity investment.
★State support fund investment: The state's free investment in supporting enterprise projects is used exclusively by the enterprise and must be used for approved projects, and must not be embezzled for other purposes; it is an investment loaned to the enterprise by the state to support the project, and the enterprise must use it During the construction of this project, the use of funds must not be changed, and the enterprise will be at the disposal of the project according to the needs of the project, and the principal and interest will be returned within the specified time. The borrowing risk is guaranteed by the property rights of the fixed investment of the project.
(1) Architectural Design
The design meets the requirements of China's national standards for fire prevention, earthquake prevention, and environmental protection, and meets the needs of production and process. Improve the operating environment of workers. From the shape to the color, the texture of the single building strives to be simple, clear and generous, and is full of the personality of modern industrial architecture. The main workshop and warehouse use color steel. In the whole building design, we strive to adopt new materials and new technologies, and the building is full of art. sense.
(2) Roof waterproofing
In addition to the waterproofing of the warehouse components themselves, the other monomers are all waterproofed with three felts and four oils, and the roof slope is 3%-5%.
The ground of the plant and the single building are all cement mortar surface.
According to the foundation treatment, the frame part adopts the independent foundation under the column, and the exaggerated part adopts the strip foundation under the wall.
(5) Structural modeling
There are many holes in the frame part, combined brick columns and load-bearing structure schemes are adopted, and all components are preferably locally available or easy to make on site.
(6) Structural load
The floor of the main workshop is considered to be 20KN/square meter, and the steel frame floor of the office building and workshop is 0.5-0.7KN/square meter.
7. Environmental impact assessment
(1) The impact of this 180 thousand ton one year animal poultry feed processing line project construction on the environment
During the construction of the large automatic feed production project for poultry, construction will produce certain noise.
(2) The impact of the poultry feed line manufacturing process on the environment
During the poultry feed production process, there is a small amount of dust and slight noise in the workshop.
(3) Environmental protection basis adopted in this project
"Code for Design of Noise Control in Industrial Enterprises" GBJ87—1985
"Standard for Noise at Boundary of Industrial Enterprises" GB12348-1990
(4) Environmental protection plan
①Disposal of dust
The production workshop adopts equipment with good sealing performance in the selection of equipment. Bag pulse dust removal devices are installed where dust escapes, and dust-containing air is discharged after dust removal treatment reaches the standard. At the same time, fully green the plant area and purify the air.
The domestic sewage in the plant area is treated and discharged into the unified sewage discharge ditch in the urban area of Guangyuan City.
③Prevention of noise pollution
The equipment shall be high-efficiency and low-noise equipment and adopt measures such as sound absorption, sound insulation, shock absorption and shock isolation.
④Environmental protection management agency
Set up an environmental protection management agency under the leadership of the supervisor to organize, implement, and supervise the environmental protection work of the feed factory.
(5) Environmental impact assessment
The turnkey large capacity animal poultry compound feed pellet manufacturing line project with an annual output of 180,000 tons has no adverse effects on the environment after selecting equipment and adopting preventive measures.
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