1.Introduction of 10t/h automatic poultry chicken animal feed pellet making plant process
RM Receiving & Precleaning System—Grinding System—Dosing & Mixing System—Pelleting System—Bagging System—Auxiliary System
The features of this 10tph poultry chicken feed mill plant are that the crush fineness is moderate (the hole diameter of screen is 2-4mm), the curing degree is moderate (the poultry chicken feed pellet making machine use double-layer conditioner), the diameter size of finish pellets is large (about 2.5-4mm). This 10t/h poultry chicken broiler animal feed pellet making plant's capacity is designed to be 10tph, using one grinding process, one automatic dosing process, one mixing process, one pelleting process and one bagging process. The total power of the standard 10 ton per hour poultry animal feed processing plant is about 390kw, and matching 1ton boiler. The 10 ton per hour poultry feed mill factory has compact design, reasonable structure and meets the requirement of environmental protection. It can be customized according to customer's requirements.
Machinery for production of quality poultry chicken feed include drum cleaner for granule pellets Cleaning,powder cleaner for powder material cleaning,chicken feed grinder hammer mill 110kw, 110kw poultry chicken feed pellet mill machine szlh420,Cooler machine,etc.
A customized 10 ton per hour complete poultry chicken feed manufacturing plant cost is usually between 200000USD-1000000USD.According to customer different feed types, different output configuration can be customized. We devote ourselves to undertaking all poultry feed production line 1-100T/H and to providing more value added service to all the customers.
①Determine the feed process and recommend poultry feed machine.
②Control mode selection.
③Automatic big poultry pellet feed production plant structure selection.
④Planning the general drawing of 10tph poultry feed mill plant site.
2.Energy consumption analysis of 10 tons per hour poultry chicken feed pellet making plant production
In the study of the main production process of 10 tons per hour poultry chicken feed pellet making plant, the core content is to analyze the energy consumption, and to find out the main chicken feed processing equipment consuming energy in the manufacturing process.
According to the specific circumstances, the corresponding energy saving technology is adopted to solve the problem of excessive energy consumption in the main producing process of 10 tons per hour poultry chicken feed pellet processing line, to ensure that the chicken feed producing is efficiently completed.
(1)Necessity of research on energy consumption analysis and energy saving technology
① Study on the necessity of energy consumption analysis at the target level of 10t/h large capacity animal poultry chicken feed processing line production
In the process of feed production, pellet feed can better mix powder feed, which has higher value. During the process of pellet feed production, if feed enterprises with large energy consumption want to develop healthily and continuously, they must summarize and analyze the most energy-consuming parts in each process of feed production, in order to ensure the effective production of poultry chicken feed.
②Study on the necessity of energy consumption analysis at the process level of 10t/h chicken feed pelletizing production line production
Researching at the process level, especially the energy consumption analysis on the process with excessive energy consumption, can reduce the influence of energy saving technology at the energy consumption level and control the whole chicken pellet making line production process. At the same time, the energy consumption in feed production process is mainly concentrated on pelleting equipment and mixing equipment. If we don't pay attention to energy consumption control, it will probably cause up to 70% of energy waste.
Through the analysis of energy consumption in production process, researching on pellet equipment and mixing section can help to improve energy efficiency and ensure the successful completion of the whole process, in the process of energy resources control.
(2)Selecting appropriate energy saving technology based on energy consumption analysis in the main process of poultry feed processing plant production
①Energy saving technology applied to the crushing process
In the analysis of energy consumption during the feed crushing process, the advanced energy saving technology can be used to improve the efficiency of feed processing and reduce the energy consumption.
Specifically, the following energy saving technology can be used:
First, during the selection of the chicken feed crushing process, select optimal crushing process and secondary crushing process, so that it can reduce the energy consumption caused by the different characteristics of feed raw materials, saving nearly 50% of energy than the traditional crushing process.
Second, in the study of crushing strength, through the survey of animals' digestibility, we can take effect of crushing according to the crushing strength, without achieving traditional crushing strength.
②Energy saving technology applied to the pelleting process
During the research of energy consumption analysis and energy saving technology in feed process, we should apply energy saving technology to reduce energy consumption at the important stage of pelleting process.
★in the technological improving process of pellets production, we need adopt new energy control technology, to realize the optimization design of pelleting process. Also, in the process of chicken feed pellets production, setting the resource recycling device to ensure the successful completion of the production.
★we should try to achieve the optimal design of automatic control system.
★during the process of feed pellet preparation, we should pay enough attention to adjust the process parameters of pellet production system, to promote the successful completion of chicken feed pellet production process.
★during the design process of the cooling system and steam system in feed production process, we can realize the optimal control at the level of adjusting the cooling system parameters and steam system specification, reducing the energy consumption effectively.
To sum up, in order to ensure the effective utilization of resource in 10t/h poultry feedstuff powder feed processing unit line production, we need to analyze each feed process and find out the solution. At the same time, in the process of 10t/h chicken feed pelletizing production line, feed enterprises should carry out the research of professional energy saving technology, and constantly improve the various processes of chicken feed production, so as to improve the energy efficiency of chicken feed processing.
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