2021-03-11 Back to List
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Recently, Guangxi Pingguo City held a major agricultural project completion and commissioning ceremony. As one of the core projects of the park, a large-scale poultry feed manufacturing project with output of 80 tons per hour was put into operation on the same day.
In recent years, the local municipal government has attached great importance to the construction of agricultural product processing clusters, adhered to the general policy of giving priority to the development of agriculture and rural areas, highlighted the core of "agricultural power and prosperity", focused on the revitalization of the agricultural industry, and promoted the development of agglomeration, branding, and integration of the city's agriculture , Modern agriculture has reached a new level. Relying on geographical advantages and policy support, the city introduced this large-scale poultry feed demonstration project in Pingguo City.
The demonstration park mainly includes three core projects: One is the Jinsha fine breed breeding base, which has a construction area of 96,000 square meters and can stock 800,000 sets of breeders annually. The first phase of the project has completed the construction of 300,000 sets of breeders; The second is a large-scale feed factory with an annual output of 650,000 tons, and the introduction of 4 advanced RICHI pelletizing equipment can achieve an annual output of 200,000 tons of poultry feed; the third is a poultry hatchery that can hatch 40 million fowls per year.
(1) 80TPH poultry feed production plant project address
This animal feed project is a poultry chicken feed pellet production project. The site selection should meet the following requirements: it is close to its raw material supply base, the cost of raw materials and finished products channels is lower than that of competitors, the sanitary conditions around the plant site are good, there are no places that hinder product hygiene, and the traffic at the site should be Convenience, sufficient water, electricity and natural gas supply and other conditions. After thorough research, the site was selected in Lizhou District, Guangxi Pingguo City.
(2)Animal poultry feed mill factory building conditions
It is 5 kilometers away from the railway station and 2 kilometers from the expressway. The transportation conditions are very convenient, the supporting facilities are complete, the functions are complete, and the water, electricity, steam, sewage and other facilities are sufficient to meet the energy supply and environmental protection needs of large-scale production. The public security environment is good, and the government supports a lot. Five prefecture-level cities in Gansu, Shaanxi and Sichuan are radiated within 200 kilometers. The topography and landform of the selected plant site is plain, the geological structure and construction foundation are good, and the foundation of the development zone is complete. Therefore, the site selected for the project is very suitable for building a large scale modern full automatic poultry chicken feed production factory with 80 tons per hour capacity.
(3) Raw material, fuel and public facilities situation
①Supply of poultry feed making raw materials and auxiliary materials
The main supply channels for the processing materials of the large scale poultry feed manufacturing line project for chicken feed are divided into two parts: local and outside the province. The province is the main source. The source of goods (corn) in the province is supplied by Pingguo City for more than half a year. Corn is supplied in the northeast, and the goods are inspected and paid by the 80t/h big poultry chicken feed production company inside and outside the province, and the processing raw materials can be guaranteed.
②Fuel and power supply
Sufficient fuel and power supply. State grid power supply, self-built coal-saving boiler for 80 ton/hour poultry chicken pellet and powder feed production.
③Water for production and domestic use
After the 80 tons large output chicken poultry feed manufacturing project is put into production, its municipal water supply facilities can guarantee the supply.
2. Engineering technical solutions and poultry feed production equipment selection
Feeding-cleaning-crushing-batching-mixing-granulating-cooling-screening-weighing-packaging-into the finished product warehouse
(2) Technical indicators of feed technology
Accuracy of batching: static ≤1‰, dynamic ≤3‰)
Uniform mixing: coefficient of variation CV≤7%
Dust concentration: workshop≤10mg/M3, feeding port and discharge place≤150mg/M3
Workshop noise: ≤8SdB(A)
The main animal feed processing equipment of the 80 ton/hour capacity poultry feed production plant project includes animal poultry chickenfeed hammer mill crushers, automatic mixing machine for poultry animal feed,large sized heavy duty ring die poultry chicken feed pellet making machines, balers, microcomputer batching systems and other equipment. The 80t/h complete customized poultry feed making project unit has initially selected equipment specifications and models through inspections of different poultry chicken feed manufacturing equipment manufacturers at home and abroad.
|1||Double shaft animal feed crushing machine||Crushed corn (Ф3 mesh)>20 tons/hour, 75*2KW||1|
|2||Hammer mills for grinding poultry feeds||Crushed corn (Ф3 mesh)>10 tons/hour, 75KW||1|
|3||Paddle mixer for poultry chicken feed||V=4m horizontal, mixing uniformity <5%, 30KW||1|
Automatic ce approved ring die animal feed pelleting machine for poultry
|15 tons/hour (Ф4 ring die), 150KW||2|
|5||Poultry pellet crumbler machine||20 tons/hour, three-kun structure, 15KW||2|
|6||Counter flow pellet cooler||15-20 tons/hour, (2.2+1.5) KW||2|
|7||Pellet grading screen||20 tons/hour, two-layer screen surface, 3KW||2|
|8||Automatic packaging machine||25-50Kg/bag, 300-600 bags/hour, error ≤50g||2|
|9||Air compressor||The displacement is 3 cubic meters per minute, the pressure is 0.7PA, 22KW||1|
|10||Rotary distributor||Flow rate of 50 tons/hour, automatic positioning and locking structure||7|
|11||Liquid adding equipment||Adding speed 100L/min, adding accuracy 1%||2|
|12||Microcomputer batching system||Double scale, single scale, can weigh 12 varieties, dynamic accuracy 0.2%||1|
|13||Silo||Can hold 3000 tons of corn||2|
|14||Gas boiler||4 Ton||1|
(4) Main equipment sources
The main machine for making chicken feeds in the 80tph large customized poultry feed processing line includes poultry feed grinding machines, poultry feed mixers, poultry chicken feed pellet mmilling machines. The main equipment for complete animal feed mill line for poultry chicken feed production in this large animal feed production project are all provided by Richi Machinery. Compared with foreign products, these poultry feed production equipment have basically the same production performance and quality of the products produced. The complete set of 80t/h poultry feed production equipment has high degree of automation and mechanization, low labor intensity of workers, low power consumption, and continuous production.
The designed capacity of this big capacity poultry chicken feed production factory project is 200,000 tons per year, reaching 220,000 tons. Total investment: construction (facilities) + equipment + working capital = 2051.4 + 1998.6 + 1950 = 60 million yuan.
4.Funds source of the 80t/h fully automatic feed manufacturing plant for poultry
①The enterprise self-funded.
②The feed production company raises funds through other financing methods such as equity increase.
③ Strive for loans from the China Development Bank and apply for special funds for the development of national support for industrialization.
★Share capital structure: The automatic 80 tons chicken poultry animal feed pellet making plant project is currently a single shareholder and one owner, and all project equity is owned by the owner.
★Debt structure: Banks and owners are currently the only providers of project debt funds. Therefore, the form of debt structure is bank loan funds or the introduction of shareholders' equity investment.
★State support fund investment: The state's free investment in supporting enterprise projects is used exclusively by the enterprise and must be used for approved projects, and must not be embezzled for other purposes; it is an investment loaned to the enterprise by the state to support the project, and the enterprise must use it During the construction of this project, the use of funds must not be changed, and the enterprise will be at the disposal of the project according to the needs of the project, and the principal and interest will be returned within the specified time. The borrowing risk is guaranteed by the property rights of the fixed investment of the project.
(1) Architectural Design
The design meets the requirements of China's national standards for fire prevention, earthquake prevention, and environmental protection, and meets the needs of poultry feed manufacturing plant production process. Improve the operating environment of workers. From the shape to the color, the texture of the single building strives to be simple, clear and generous, and is full of the personality of modern industrial architecture. The main workshop and warehouse use color steel. In the whole building design, we strive to adopt new materials and new technologies, and the building is full of art. sense.
(2) Roof waterproofing
In addition to the waterproofing of the warehouse components themselves, the other monomers are all waterproofed with three felts and four oils, and the roof slope is 3%-5%.
The ground of the large capacity poultry animal feed processing line plant and the single building are all cement mortar surface.
According to the foundation treatment, the frame part adopts the independent foundation under the column, and the exaggerated part adopts the strip foundation under the wall.
(5) Structural modeling
There are many holes in the frame part, combined brick columns and load-bearing structure schemes are adopted, and all components are preferably locally available or easy to make on site.
(6) Structural load
The floor of the main workshop is considered to be 20KN/square meter, and the steel frame floor of the office building and workshop is 0.5-0.7KN/square meter.
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