Fully Automatic Pellet Packaging System

Depending on configuration, capacity ranges from **5–20 bags per minute**. For example: - 10–25 kg bags → 8–12 bags/min - 50 kg bags → 5–8 bags/min - Jumbo bags (500–1000 kg) → 20–30 bags/hour By selecting different dosing units (gravity feeding, belt feeding, or screw feeding), the packaging system can be optimized for various materials and required outputs.

Our packaging system supports a wide range of bag types and sizes: - **Small bags**: 10–25 kg for retail or farm supply use - **Standard bags**: 40–50 kg, most common in feed mills and biomass plants - **Big bags/Jumbo bags**: 500–1000 kg, suitable for bulk transport and export Custom bag clamps and sewing/sealing devices are available to ensure tight fit and stable closure regardless of bag type.

Accuracy is ensured by **industrial-grade electronic load cells** and PLC-controlled feedback systems. - Weighing error is usually within **±0.2%–0.5%**, even in continuous operation. - For high-value materials (e.g. feed additives or fertilizers), we recommend equipping with **dual-scale systems** to further enhance precision. This high accuracy not only saves raw material costs but also maintains compliance with trade regulations and customer requirements.

Not necessarily. The system has a **compact and modular design**, which can be integrated into your existing pellet production line after the cooling and screening sections. Requirements: - Stable floor with load-bearing capacity for bagging and palletizing units - Standard 3-phase power supply - Optional dust collection system for better environmental compliance This integration saves construction cost and allows flexible layout planning based on your workshop conditions.

Yes. Once the bag is filled, it automatically moves to the **sewing head or heat-sealing device**. - For woven bags → high-speed sewing machine with thread cutting device - For plastic/laminated bags → heat sealing with consistent airtight closure - Option for **label printing and coding** during sealing process This ensures leak-proof bags, extended storage life, and compliance with export packaging standards.

Due to its high level of automation, only **1–2 operators** are required to supervise the entire line: - One operator oversees weighing, bagging, and sewing - Another operator may manage palletizing and warehouse logistics Compared to manual bagging, this reduces labor demand by **60–70%**, improving overall plant efficiency and lowering operational costs.

Absolutely. The system is fully modular and compatible with most pellet plant layouts. It can be directly connected to: - **Conveyors from cooling section** → to ensure steady pellet flow - **Screening equipment** → to guarantee only qualified pellets are packaged - **Warehouse logistics** → integration with palletizing and stretch-wrapping systems We also provide customized engineering drawings to ensure smooth integration with your existing equipment.

The system is built with **wear-resistant components** (e.g., stainless steel contact surfaces, reinforced sewing heads). Routine maintenance is simple: - Daily → check sensors and bag clamps - Weekly → inspect sewing needles and conveyor belts - Quarterly → calibrate weighing scales We provide a full set of spare parts, along with **online technical support, video tutorials, and optional on-site engineer service**, ensuring long-term reliability and minimum downtime.

Richi Machinery provides **end-to-end service**: - Pre-installation consultation & layout design - On-site or remote installation guidance - Operator training (machine operation, troubleshooting, maintenance) - Long-term after-sales support including software updates and spare parts supply We also offer **remote diagnostics** through PLC connections, so issues can be identified and solved quickly without waiting for physical visits.